Quiet · Lightweight · Energy-Efficient · Highly Reliable Drive Products
Enhancing the Comfort of Your Driving Experience
Solution Overview
Bringing Precision in Gear Manufacturing to Every Mile of Your Car's Journey
Xinghuo Gear is committed to providing global customers with comprehensive smart manufacturing solutions for automotive electronics. Through its high-precision products, the company helps enhance automotive performance and efficiency.
Focusing on electronic applications in the new energy vehicle sector, we have gained in-depth expertise in the entire precision manufacturing process for micro-intelligent drive systems, offering integrated delivery that encompasses R&D, manufacturing, and testing.
With a deep focus on core technologies for micro-smart transmission systems, we possess comprehensive design capabilities covering gears, mechanical structures, motors, and control systems, enabling the development of micro-smart drive systems that are low-noise, lightweight, highly stable, and long-lasting.
Aligned with international standards for the new energy vehicle industry, our products meet the technical requirements of global automakers and are supported by a global supply chain and overseas market service capabilities.
Based on the modular design of micro-smart drive systems, product parameters and configurations can be precisely customized to meet customer requirements, enabling tailored integration solutions.
We are deeply committed to the field of new energy vehicle electronics, developing quiet, lightweight, energy-efficient, and highly stable drivetrain products that precisely meet the integrated requirements of various in-vehicle scenarios, thereby supporting the efficient operation of automotive drivetrain systems.
AGS Grille Actuator 1
AGS Grille Actuator 2
Emergency Door Handle Actuator
Door Handle Actuator
Headlight Leveling Actuator
In-Vehicle Refrigerator Actuator
Charging Port Cover Actuator
Electric Tailgate Planetary Actuator 1
Electric Tailgate Planetary Actuator 2
Car Seat Angle Adjustment Gearbox
Sunroof Sunshade Actuator
Overhead Display Rotation Actuator
Overhead Display Latch Actuator
Overhead Display Locking Tongue Actuator
AGS Grille Actuator 1
A brushless motor, coupled with a four-stage spur gear transmission, drives the intelligent opening and closing of the air intake grille, delivering efficient vehicle aerodynamics and thermal efficiency.
Reduction Ratio
833.22:1
01
Rated Speed
3±0.3rpm
02
Rated Torque
1.75·m
03
Locked-rotor torque
6Nm
04
Noise
≤46dB/1m
05
Output Speed
>1000h
06
AGS Grille Actuator 2
The drive system employs a DC motor combined with a worm gear and helical gear set, along with a four-stage gear train. By transmitting power from the motor to the output gear to rotate it through a specific angle, it adjusts the opening angle of the air intake grille, thereby enabling dynamic management of airflow and temperature in the engine compartment.
Reduction Ratio
1:808
01
Rated Torque
0.8N·m
02
Locked-rotor torque
8N·m
03
Maximum Output Torque
6±0.1Nm
04
Rated Speed
8rpm
05
Noise
≤50dB/1m
06
Lifespan
>1000h
07
Emergency Door Handle Actuator
A drive system powered by a DC motor that relies on helical gears to achieve high-efficiency power transmission and speed regulation, thereby driving the lead screw to rotate and causing the mating nut to move in a reciprocating linear motion.
Reduction Ratio
5.25:1
01
Itinerary
10.5+0.5/-0.2mm
02
Duration of the Trip
<100ms
03
Operating Temperature
-40-+85°℃
04
Noise
≤55dB/50cm
05
Water Resistance Rating
IP67
06
Lifespan
>20,000 times
07
Thrust Output
>30N
08
Door Handle Actuator
Powered by a DC motor, the system utilizes the speed-reduction and torque-multiplication characteristics of a worm gear pair to drive the lead screw. By combining the lead screw with the nut, it converts rotary motion into linear reciprocating motion, offering the significant advantage of high torque output in confined spaces.
Reduction Ratio
896
01
Itinerary
22.5+0.5/-1.5mm
02
Duration of the Trip
600-950ms
03
Operating Temperature
-40-+80°℃
04
Noise
≤58dB/50cm
05
Water Resistance Rating
IP54
06
Lifespan
>100,000 times
07
Thrust Output
>361N
08
Headlight Leveling Actuator
The headlight adjuster gearbox assembly uses a motor to drive the helical worm gear, which then converts rotational motion into linear motion via a lead screw mechanism and directs the output, thereby transmitting power and ultimately providing stable and precise power support for the headlight adjustment mechanism.
Start-up Voltage
1.5V Max
01
No-Load Speed
7400±10%rpm
02
No-load current
60mA Max
03
Load Current
140mA Max
04
Rated Speed
6000±10%rpm
05
Locked-rotor torque
5.4mNm Min
06
Locked-rotor current
0.70A Max
07
In-Vehicle Refrigerator Actuator
This actuator employs a drive system consisting of a DC motor, a coupling, and a lead screw. The coupling smoothly transmits the motor’s rotational motion to the lead screw, driving the slide to perform reciprocating linear motion. It is capable of generating significant thrust within a compact installation space. Additionally, the coupling’s flexible design effectively absorbs vibration and noise during operation, enhancing the overall smoothness and reliability of the system.
Operating Speed
67mm/s±0.5s
01
Itinerary
67mm
02
Operating Temperature
-40-+85℃
03
Noise
≤30dB/50cm
04
Water Resistance Rating
IP54
05
Lifespan
>50,000 times
06
Thrust Output
>90N@12V
07
Charging Port Cover Actuator
The charging port cover actuator employs a drive mechanism consisting of a DC motor and a two-stage worm gear and helical gear set. The motor’s rotation drives the worm gear and helical gear, enabling rotational movement to the desired angle and delivering high torque within a limited installation space. Additionally, a damping mechanism is installed at the output end to absorb vibrations during operation and improve motion smoothness.
Reduction Ratio
620:1
01
Operating Temperature
-40-+85℃
02
Noise
≤50dB/50cm
03
Water Resistance Rating
IP67
04
Lifespan
>60,000 times
05
Output Torque
0.9Nm
06
Output Speed
11.3rpm
07
Centripetal and Centrifugal Moments
3.5±0.5Nm
08
Electric Tailgate Planetary Actuator 1
The electric tailgate planetary gearbox is the core reduction component of the electric tailgate actuator motor. It converts the motor’s high-speed, low-torque output into low-speed, high-torque output, enabling smooth opening and closing of the tailgate. Its core structure consists of a sun gear, planetary gears, a planetary carrier, and an internal gear ring, providing a two-stage reduction. The entire gearbox is made entirely of plastic (for noise reduction).
Reduction Ratio
23.4:1
01
No-load current
<0.65A
02
Output Torque
1.5N·m
03
Noise
≤50dB/30cm
04
Lifespan
>50,000 times
05
Output Speed
290rpm
06
Electric Tailgate Planetary Actuator 2
The electric tailgate planetary gearbox is the core reduction component of the electric tailgate actuator motor. It converts the motor’s high-speed, low-torque output into low-speed, high-torque output, enabling smooth opening and closing of the tailgate. Its core structure consists of a sun gear, planetary gears, a planetary carrier, and an internal gear ring, providing a two-stage reduction. The entire gearbox is made entirely of plastic (for noise reduction).
Reduction Ratio
16.83:1
01
No-load current
<1.0A
02
Output Torque
0.83N.m
03
Noise
≤52dB/50cm
04
Lifespan
>50,000 times
05
Output Speed
326rpm±10%
06
Car Seat Angle Adjustment Gearbox
The automotive seat angle adjustment gearbox is primarily used to adjust the recline angle of a car seat, providing the occupant with a comfortable seating position; it employs a worm gear drive mechanism.
Reduction Ratio
585
01
Output Torque
≥18N.m
02
No-Load Speed
>20rpm±10%
03
Noise
45dB
04
Sunroof Sunshade Actuator
The sunshade for the sunroof employs a drive system that combines a DC motor, a worm gear with helical teeth, and a flexible shaft. This system transmits the motor’s rotational motion to the output end of the worm gear assembly and uses the flexible shaft to drive the sunshade, enabling smooth, linear extension and retraction. Additionally, anti-pinch control logic is integrated into the actuator, allowing it to respond promptly to abnormal resistance during operation and effectively enhancing safety during use.
Shade Coverage
>70%
01
Noise
≤65dB/50cm
02
Anti-pinch force
<100N
03
Anti-pinch retraction
>50mm
04
Lifespan
>21,000 times
05
Overhead Display Rotation Actuator
A drive mechanism consisting of a brushless DC motor, a gear train, a damper, and an output shaft converts the motor’s motion into rotational motion of the output shaft, enabling the ceiling-mounted screen to tilt.
Gear Ratio
600:1
01
Operating Current
≤1.2A
02
Noise
40dB/15cm
03
Lifespan
Run 30,000 times
04
Rated Speed
7rpm
05
Rated Torque
13N.m
06
Overhead Display Latch Actuator
The system uses a DC motor combined with a gear-rack mechanism: the motor’s rotation drives the worm gear and gear, which in turn moves the rack to extend and retract, thereby opening and closing the ceiling-mounted screen.
Operating Current
≤0.16A
01
Noise
45dB/15cm
02
Lifespan
Run 30,000 times
03
Itinerary
13.5mm±0.7mm
04
Duration of the Trip
6S
05
Launch force
≥30N
06
Overhead Display Locking Tongue Actuator
A DC motor is used in conjunction with a rack-and-pinion drive mechanism to convert the motor’s rotational motion into linear motion of the rack, thereby driving the ceiling-mounted screen to open and close smoothly.
Reduction Ratio
129.58
01
No-load current
150mA
02
Locked-rotor current
600mA
03
Output Power
≥30N
04
Itinerary
10.7-13.55mm
05
Duration of the Trip
2.0±0.5s
06
Noise
≤38dB/50cm
07
Lifespan
Extend and retract 30,000 times
08
XINGHUO GEAR
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